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good morning Daniel
There are other alternatives to using foam latex which would not involve such a complex process of mixing and baking, but would still use similar products like latex.
The main alternative that would give a similar result is to model you item in clay, produce a plaster mould as you would when preparing for foam latex but simply swill a mouldmaking latex into the mould, pouring a few layers and allowing each to dry before pouring the next, once a reasonable skin has been developed you can then use an expanding polyurethane foam to cast into the latex. this will fill the shape and give you a latex skinned flexible casting. you would require an armature to be cast into the piece, this could be made from a soft aluminium armature wire which will be posable. this would need to be in place when casting the foam around it so that it is fully encapsulated.
kind regards
Doug"
I will discuss this further with my tutors but I feel this will be the process I use for the final
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